Ah, such high hopes. Previously I'd posted about my glorious latest paw draft, shown above taped up and ready for patterning. And also above, the paw I sewed up from that pattern. You can see the one does not look anywhere near as good the other. The sewn up paw looks short, chunky and blobby.

Well, at least the underside looks pretty good, though I think the wrist could use either some padding or other support.

I came to the conclusion there were two issues here, one with the fiberfill used for support and another with the duct tape used for patterning.  The duct tape often sticks to itself before it sticks to the model, so It's hard to get a pattern with any kind of fine detail. I had problems with the tape sticking to itself especially around the knuckles and tendons and in between the fingers.  This post will be about the solution to this problem with the tape.  Look for more about the issue with the fiberfill in my next post. 

​​I combined this newfound willingness to work directly from a paw with the rediscovery of an overlooked supply in my studio- temporary fabric adhesive- and invented a new patterning method, which I dubbed... Frankensteining! Scary!!!

Starting the edits to the paw for realz. Here, I've cut the top of the paw along the line between the knuckles and the first joint of the fingers. Easy to see how the knuckles grew larger and shifted forward from the original foam paw to the fabric paw. (The original knuckles are outlined in green, the shifted fabric knuckles outlined in white.)  It also appears that the knuckle and first joint of the pinky finger (here marked with a 4) merged completely. 

Reining in the oversized knuckles. I've pinched up the excess fabric with sewing clips, cut it off, and stitched it back together again with a blanket stitch, highlighted here in pink. 

(What are all the random thick black marks on the paw on the right hand side, you may ask? These are where I'm anticipating cutting the revised paw apart to make the new pattern.)

Tightening up the toes. Again, I pinched up the extra fabric, trimmed it off, and sewed the new edges together.  I've highlighted those seams in pink. I like how this process made the finger joints more clearly defined.

​Now it's time for the temporary fabric adhesive! I sprayed some adhesive onto scraps of felt to make patches of sorts. I laid these patches over any gaps in the fabric on the paws, tucking the edges of the patches under the preexisting fabric. Then I traced along the edges of the fabric onto the patches with a Sharpie, cut off the excess, and stitched the patch onto the paw using a blanket stitch.  

Above, showing the before and after of this process. There are gaps in the fabric  between the knuckles and the first joint on the first, third, and fourth fingers. These gaps are outlined in pink in the picture on the left, and the finished patches outlined in the same manner on the right. 

This next change was a critical one, though it's hard to see in photographs. The duck tape was too sticky to allow it to be positioned as far back between the fingers as it needed to be, which totally threw off the relative proportions of the fingers and the back of the hand in the resulting pattern. In other words, the back of the hand turned out too long and the fingers turned out too short and stumpy when I stitched them up!!  You can see how much further back into the back of the paw the fingers join now.  

Here's another visual to help illustrate the problem with the fingers attaching to each other in the incorrect spot. The photo on the left hand side shows the fingers joined correctly and in the proper proportions to the back of the hand. The photo on the left shows the fingers joined incorrectly and too short in proportions to the back of the hand.   

Imagine also, how the two different paws would move. The one on the left could wiggle its fingers more easily, and spread them more widely than the one on the right.

All edits made! Now, disassembling... cutting the Frankensteined paw into pieces in order to make the new, refined pattern.

The various pieces need to be cut in a way that they'll lie flat in order to make a proper pattern.  Here I've made the knuckles lie flat by cutting them into some pretty groovy shapes. Then I've traced this piece onto paper. I am planning to scan the traced patterns for all the handpaw pieces into the computer, make them pretty with GIMP, and make the whole thing available as a download.  

You can see the palmar pad and dew claw still attached to this piece. I am happy with the patterns I have for these parts already, and since whether or not they're there doesn't effect whether or not this piece lies flat, I've left them there.

And here we have the official Before And After! The original blobby paw on the left, and the edited, refined paw on the right. I'm very happy with this progress. 

Really and truly. Here I am mugging with the new foam paw I made, all taped up and ready for patternmaking.

I get so excited about whichever phase of my paw I'm working on that I can't wait to make some more and then I think, you know what would make it *really* great?? And off I go again. I was so pleased I got a reasonable interpretation of tendons with the previous draft, and then I thought, the paw would be even better if the fingers lay closer together, tamping down a little more firmly on that inclination they have to spread out and morph into bird's or lizard's toes or something. 

Here is this newest foam paw, prior to taping. 

Here we have the previous foam paw compared to this newest paw. One big difference between them was my focus on getting the big, overall shapes of the new foot correct and worrying less about smaller details, such as carefully rounding all the edges and making sure the angles between the first and second joints of the toes were correct. Another big difference is the basic shape of the fingers. The fingers of the new foot are more or less elongated rectangles made from foam, rather like boxes, so they can lay fairly flush up against each other. Fingers from previous drafts were tubes, sheets of foam rolled up and the edges glued together. The curve of the tubes tended to push the fingers away from each other and make them spread out more.  
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I'm excited to sew up a felt version of this foot, stay tuned!!

Above, photos comparing draft #5 (left side, with the red toebeans, featured in this previous blog post) and this newest draft (right side, pink toebeans.) 

(It took me a bit to get photos of the paws, I got interrupted a lot...)

Backing up a bit. To make this new draft I needed to make a pattern for the tendons and devise support for them inside the paw, so they would hold their shape.

Here, making new pattern pieces by retaping the foam model (shown here in this earlier blog post)  to include the tendons that I had left out previous drafts. The photo on the countertop shows the tape from the back of the hand before it was cut apart, as well as reworked patterns for the adjacent finger joints. The picture on the cutting board shows the tape after being cut apart and flattened, thus becoming the official pattern for the tendons that can be traced onto fabric and cut out. 

Here, building up the tendons in the inside of the freshly sewn paw, along with structure for toebeans, knuckles and the first joints of the fingers. I also wanted to improve upon draft #5 by making it a little, well, less lumpy and I thought foam cut to fit the paw might do this better than the simple polyfil stuffing I'd been using.  I derived these foam parts by pulling apart the foam hand from which I'd made this pattern (shown in this blog post,) tracing and cutting out the appropriate pieces from foam and gluing them into the inside of the new hand. I could have probably just pulled the original hand apart and glued that in there instead, but I wanted to keep it for future reference. You can see this poor disassembled hand in these photos, in little plastic baggies labelled with which parts they were.

Shown here is the support for the palm and back of the hand, which wraps around the middle of the paw. The cut end you see in this photo will ultimately be glued to the other end (not visible in this picture) to make something of a tube, which will fit around the wearer's hand.

I built up the parts of the paw in layers, working from the outer to the inner. The tendons, knuckles and palmar pad are under this big foam support now, but will be on top of it when the paw is turned right side out. I turned this paw inside out *a lot* which is one reason why it looks so pilled and tatty in these photos. That and because it is made of cheap felt. As you have seen I make a lot of these drafts, so no point in using good fabric just yet!

And here's Ezzy, watching the whole process and providing moral support. As well as modelling a very fine pair of paws. During my long day job induced absence from blogging, I've taken lots of cat pictures. Brace yourself...

 As you recall from our last thrilling and chilling adventure! (Trixie can't stand the suspense.) I made a pattern from a clay paw I sculpted, enlarged the pattern with the aid of a projector and sewed together a draft of a handpaw, using the method furry how-to goddess Matrices describes in this tutorial. I promptly discovered that little irregularities become very big and nasty irregularities when they're enlarged like this and wound up with a rather lumpy and misshapen handpaw.  In this episode, how to fix?

One thing I did was play with the pattern on a lightbox, tracing and retracing the pieces to make them more even and symmetrical, and test the revised pattern out by building a foam handpaw. The advantages being that (other than that I could go down a rabbit hole trying something I hadn't done before) if parts didn't work I could rip them off and try different parts, I could be sure all the revised parts would fit together, and I could also retape the foam handpaw for new patterns if necessary.

Left, one of my earlier attempts at a foam foot. You can see the toes are all different lengths, which was actually intentional. Real dog toes are like this. The two outside toes, the ones corresponding to our pointers and pinkies (the pointer being the one next to the thumb/dewclaw), are usually depicted as being the same length, but the "pointer" is actually a little bit longer. Ditto the two inside toes, with "middle" toe being the longer of the pair.   There's not a big difference though, and for the sake of simplicity I decided I'd make the two inner and two outer toes the same length. Right, the foam pattern with the revised toes.

In addition to playing with the pattern on the lightbox, I also did some revising by building some new parts directly on the foam handpaw. Above, the underside of the paw, with foam "toebeans" added, from which to make fresh, even, symmetrical toebean patterns. Carving the toebeans out of foam and pinning them into the ends of the toes was simpler than trying to revise the enlarger toebean patterns with all their accompanying darts. 

Next, taping the toebeans to make the revised toebean patterns. I only taped one inner toebean and one outer toebean, and then flipped the resulting patterns for the other two toebeans. Kitty provides close supervision.

Similarly, I revised the palmar pad by building it directly on the foam handpaw. Above, sketching out the shape of  this pad on top of the pattern for the palm.

Taping up the palmar pad. I wound up cutting the tape pattern apart and re-taping it together a couple times to  to get a pattern with seams I like.

Some finished patterns. Toebeans, left, and plantar pad, right. 

Above, a draft sewn out of felt for this new revised pattern, in contrasting colors to make it easier to see how the beans and palmar pad work. I'm still not 100% sure I'm satisfied with the palmar pad and will probably re-tape the pattern and cut it apart again to get different seam lines.

 Another  view of this draft. The tops of the middle two fingers did not align with the back of the hand properly and left gaps (shown above as green lines.) I hadn't been careful enough to make hashmarks to show how the pattern pieces would line up together after they were cut apart. A total noob mistake.

Back to the drawing board. I retaped and repatterned the foam foot, this time being more careful with the hash marks. (You'll notice that the foam foot is getting more and more yellow. Fun fact! That's not the lighting, the foam will change color like this if it's exposed to light.)  

Above, the foot with the gaps on the left, and the foot made from the corrected pattern on the right. Getting there. The foot seems to be getting bigger and bigger with each iteration, probably from adding a pencil line's width every time I retrace a pattern. Next issue to address, shrinking down the pattern a little, which will hopefully just involve scanning it into the computer and reducing it a little in GIMP. After that, adding dew claws, carpal pads, and claws. Fingers crossed!!

I continue on my quest to make a handpaw pattern using Matrices' tutorial, in which a small clay model is made, a pattern is taken from the model, and the pattern is enlarged to the proper size with an overhead projector.  I have fantasies of selling said pattern as a download, and maybe any actual handpaws too. Above, my fifth and final attempt to sculpt said model. Now, to take a pattern from the model and enlarge it.

Here we have the paw partially taped up, using white Duck tape over a layer of plastic wrap. I've sketched in lines where I think the seams will be, and registration marks (those little hash mark things) to help line the pattern up again once it's disassembled. I forgot to take pics before I started cutting the pattern off, so there's pieces missing between the middle toes here.

Here, the underside of the foot, again showing potential seam lines and registration marks. 

The pattern cut off the foot, lots of little pieces everywhere, don't sneeze! Then laid out and taped down on a piece of construction paper, to help keep them from slipping and sliding all over the place under the projector lid. 

And my very high tech projector setup in the basement, a piece of paper taped onto the washing machine for tracing out the enlarged pattern. (My daughter says the projector is the most analog thing she's ever seen in her life.)  I rolled the projector back and forth on its little wheely cart until I got the pattern to what looked like a good size, comparing it other patterns such as Matrices' and Freakhound's to get it in the ballpark.

The enlarged pattern, cut out and ready to go.

And, a first paw mockup using the pattern and cheap material. It does kinda sorta look like a paw, but I'm not happy with it. Next, revisions! 

Above, trying to fit a silicone cast of this straight lip on my mask. You can see how it gaps underneath, between the lower edge of the lip and the jaw. No good.

Above, trying to glue the new lip on. I think that pile of clamps might be trying to tell me something.... 

Making a pattern for a more fitted lip. The green thing above is Frog Tape stuck to aluminum foil. I pressed a piece around the lower jaw, sketched the shape of the lip on it, and cut it out. I then made it symmetrical by folding it in half in the middle and trimming it so the two sides would match. Then I tried out the new shape back on the head (above), trimming and fiddling until I was happy with it.

Here I've built the lip up in Monster Clay. It's built right on top of the pattern thingy, stuck on around the edges with a little more Monster Clay, so I can fairly easily remove and reapply the lip to the mask or adjustments as needed. 

Above, the two clay lips next to each other for comparison. The new lip is on the bottom. Very different shapes. 

Gluing silicone casts of the new lip in place. Not so many clamps needed this time! (The rubber bands here are actually serving as clamps here too.) I tried using Weldbond instead of hot glue, as Weldbond is theoretically stronger and doesn't leave those lumpy ridges when it dries. Weldbond takes about 24 hours to fully cure, hence the clamps. It did a good job, but I'm not sure it does enough of a better job to justify the long wait time. 

And, the new lips freshly installed. Wheee!!

Above, two straps made by cutting webbing (not elastic, we don't want these guys to stretch!) to about 12” lengths, feeding them through the two front clips, folding them in half and gluing the halves to one another.   No glue on the clips, they need to be able to rotate on the straps. The suspension will be (well) suspended from these straps inside the head, allowing it to move and conform to the wearer's head.

​Now, to make the "slots". The short story is, these two new straps will be glued between two layers of foam inside the head. I imagine the straps could also be riveted inside, or perhaps just glued to the bare resin, but foam sticks really hard to the scored-up inside of a head with hot glue, and the straps stick really hard to the foam so… Plus the foam provides a much larger gluing surface and therefore more security, in my mind anyway.

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Above, the first layer of foam, visible underneath the browband, has been glued into the head. Then, the the correct placement for the suspension is found, with the browband going across the forehead just above the eyes. The clamps are only temporarily holding the suspension in the correct place, the browband will not actually be fixed to the mask like this but will be able to move inside the head somewhat.  

Next, the two new straps are glued on the foam directly underneath the two preexisting straps with which they share clips. I glue the straps all the way from the front of the mask to the back, where I  trim off any extra. The more gluing surface the  better.  Again, no glue on the clips! 

I start working the top layer of foam before the suspension is glued in, and finish it afterwards.  Above, making a pattern for this part using standard duck tape patterning procedures. I often use aluminum foil under the duck tape in place of the more standard plastic wrap as it is easier to handle, especially in a concave shape like this. 

Next, cutting the slots for the clips into the pattern. Cut a little bit, try sliding the pattern over the clips, cut a little more, slowly but surely. Worse comes to worst the slots can be taped over and started over again.

Above, the finished pattern for the top layer of foam. 

 

Above, the second foam piece has been cut out, laid into the head over the freshly glued pair of straps, and held in place with Wonder Clips. Working from one end to the other I'll unclip one Wonder Clip, smear hot glue around underneath the foam, and press it down until it cools. I work my way systematically across the head, unclipping each Wonder Clip in turn, putting glue under the foam, and moving on. The Wonder Clips keep the foam in the exact correct position while it's being glued. I'll cover the entire underside of the foam with glue, paying special attention to the openings for the clips. Lots and lots of glue, but again, none on the clips!!

Trying it out. I'm pleased with how it works.

Above, the suspension in the finished head. From these pictures you can get an idea of how it "floats" inside the head. It also makes the mask nice to take off and on, as once the back strap is adjusted to the wearer it's a lot like putting on a baseball cap. No straps to fasten and unfasten. 

I hope that this has been helpful to you. If you have any questions please feel free to ask! Thanks for looking!

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Next, hitting the Interwebs for all the tailmaking tutorials I could find.  Kloofsuits' was one of my favorites (view here). Switch Cosplay's was another (view here). The biggest difference I found between these two was the their methods for making the belt loops, Kloofsuits' below left and Switch Cosplay's below right. (That's my very helpful hubby holding the tails up and mugging it up for the camera.) I ultimately decided on Switch Cosplay's method, as the loops were less visible when the tail was worn by itself on a belt. Kloofsuits' method is less fiddly and probably stronger, but I suspect it's meant for tails to be worn through a hole in a fullsuit, where the loops would not be visible anyway. 

I also did a lot of experimenting with the same pattern using different numbers of pieces, placements of seams, and direction of fur, the sketch above showing the different variations I tried. The one on the far left represents a tail made of two halves sewn together front and back. The advantage is obvious- super simple to make. The second one from the left is made of four pieces and has a seam going down either side as well. This helps give the tail a fuller, rounder look. The third pattern is made of eight pieces and is good for a tail with a black or white tip, and would also allow the fur to follow the tip's curve more closely. The last one is made of twelve pieces and can be used for a tail with a different colored underside, and allows the fur at the top to follow that curve more closely. I made all of these tails out of my solid, "cheap" white fur to be able to see any difference most clearly, and while I did like the way the fourth variation came out the best, I'm not sure I liked it that much better to justify the extra time it took. We will see. One thing I DID like about the fourth variation is that I could cut it out of my fabric with much less waste, since it was easier to fit the smaller pattern pieces on odds and ends I had on hand.

Here I am, experimenting on kids again. (They are expressing their sentiments on the matter, though that is harder to do with four fingered handpaws). Both these tails are made from the same pattern,  but the one on my long haired daughter is the two piece variation, and the other on her BFF is the four piece one, with a seam running down the sides as well as the front and back. The thing that struck me most about these tails however was the way they seemed to come out of the kids' back at right angles, which made them look more like horse tails than wolf tails. Back to the drawing board.

Above, tail pattern, take two.  While I like this one better I still think it comes out of the back at too sharp of an angle. As I often do, I printed out the photo and sketched ideas for changes on it, and used that for a reference for the third pattern.

 Above, showing tails I made from the three patterns I did side by side, the one on the right being one being the one I ultimately wound up using. You can see the different angles at which they come out of the  back. The one on the left is the four piece variation, the other two are the most complicated twelve piece one.

And TA DA!!! A finished tail, made out of "good" fur, intended to be part of a partial! This is the variation made with twelve pieces, with my third pattern above. Can't wait to start the head. Whee!!!!

I love patterning! Seems like alchemy, turning masking tape and magic markers on a resin base into lovely soft fur on a lifelike head! The tutorial on patterning at Dream Vision Creations is quite good, I didn't find any gaps in the info there I had to figure out how to fill in myself.
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​Above,starting the endeavor. The base is covered with a layer of plastic wrap and masking tape, the neck is filled out with plastic bags from the grocery store. Note to self- prior to patterning, save plastic shopping bags, don't be so efficient about bringing them to the recycling station at Price Chopper. This time around I wound up having to steal a big handful at the self-service checkout after buying a few token cans of tuna fish. 

​Above, the taping completed, and the markings/areas of different colors marked in with blue magic marker. I haven't decided what kind of tape I like best for patterning yet. Last time I used Duck Tape, which is tough and durable (and comes in lots of fun colors!) but very, very sticky and so a little tricky to work with. This time I used plain old Scotch brand masking tape, which is less durable and not quite sticky enough.

Above, pattern pieces labelled. Looks about as comprehensible as hieroglyphics. I won't get into what it all means here, as the DVC tutorial covers it well, but I will add this one comment- too many hashmarks to show how the pieces go back together are almost as bad as too few. After I had my fur pieces cut out and ready to be sewn together, I had a fair bit of trouble figuring out how the cheeks and eyebrows lined up with the top and back of the head. It didn't help that with so many hashmarks, forgetting to mark one or two in on the fur pieces was inevitable. Taking reference photos like these of the whole thing before it's cut apart can be a real lifesaver.

Above, the head after a visit from the resident OMG OCD!! department. This being my own resin head, and my first effort at making one, I was acutely aware of all its asymmetries, however small they might be. One question I had was how a pattern made on only one side of the head (standard practice as I understand) would fit on the other. So I traced out the pattern on tape covered aluminum foil and flipped it to cover the other side of the head. And yes, I concluded, doing the pattern on only one side of the head works just fine. If anything, doing this helps even out any of the head's little asymmetries.

One thing this exercise DID do was help show me which pieces could be flipped from one side to the other, thus making one big piece without a seam, and which pieces really did need to be two pieces, even if otherwise the fur was all the same color and all went in the same direction and such. For example, the big panel on the neck directly below the jaw looks like it could be one piece, saving me a seam up the middle, but I found there was no way to make one big piece out of it and accommodate the curve going from the center of the chest to the underside of the jaw. So two pieces it stayed. The little triangular shaped part under that piece, however, could  be flipped and made into one piece.
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Above, the pattern removed from the head, ready to be cut apart and used for a pattern. I think the masking tape "skin" is so cool. Next, laying out the pattern, cutting out the pieces and sewing!

Looks like I've neglected my blog for.... two years??  I've been busy though, mostly with my first attempt to build my first fursuit-style mask. Especially since I knew neither how to sew nor airbrush before I started out, it was quite the undertaking. Here are the chronicles of my adventures.

Above left, my freshly ordered mask parts from Dreamvision Creations on Etsy. I didn't want to make any of my own parts this time around, to try to limit the number of variables should something go wrong. Above right, Ezzy and I watching the Dreamvision Creation tutorials online. Ezzy wanted to make sure I didn't miss any important details, he is a very helpful cat.

Above left, a dude who seriously needs to lay off the coffee. Hinges have been added and all the various parts glued into the mask base. Above right, eyelids added. It's so cool how the eyes seem to follow afterwards!

Above left, a sketch of my idea for the color and pattern of the mask; above right, the actual duck tape patternwork for the fur. My daughter called the mask at this stage "Green Anubis".  I thought I was so smart to use wet erase markers to draw the patternwork, and maybe it made fiddling with the pattern a little easier, but predictably some important reference marks got wiped off. Six of one, half dozen of the other...

Sewing sewing and more sewing. Top row left, I bravely start pinning pieces together while Isabelle works on a chibi Cthulhu. Top row right, hubby models the front half of the hood. Middle picture, I have finished sewing the face together while Isabelle makes faces too. Bottom row, one ear and the back of the hood sewn on. I later ripped the ear apart and re-glued it, as I didn't like the way the bottom edge was so much thicker than the top edge. Bottom row right, the back of the hood showing the Velcro cover over the zipper, and seams that need picking out.

CRAZY LADY WITH CLIPPERS!!! Shaving down and adding some shape to the mask. This part was almost as harrowing as gluing down the fur. It's very easy to make bald spots with the clippers by accident!!

The mask, fully assembled and modelled by my ever patient husband Brian, loved up by daughter Isabelle. Time to get some paint on this puppy!

However, I could airbrush about as well as I could sew (which is to say, not at all) so I decided again some classes were in order. I took a one day, six hour 1:1 intensive with Sean Avram which helped enormously. He told me that airbrushing was largely troubleshooting, and for the next six hours we would see how many ways the airbrush could be clogged and unclogged again.

And finally... TA DAAAAAA!!!! All done. Looking forward to making the next one!!