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Fur!!

6/19/2018

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​Planning colors is one of my favorite things to do. I get inspiration from colors of real animals, and ideas from going through my library of fur samples (I love adding to my library of fur samples!) I'm a happy camper when I find both a color idea I want to do and fur colors to do it with. This time around, I found not one, or two, but three ideas I want to do.
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Snarling grey wolf



​Idea number one. This is a photo I've had in my studio for years. Good old classic grey wolf. This is what I had in my head when I first started brainstorming new colors.
grey wolf



​And a photo of a similar colored fellow from the side, for reference for tail and handpaw colors.
grey and tan faux fur samples for wolf fusuit
grey and tan faux fur samples for wolf fursuit

Above, fur samples from I'm StuffedFur. The grey one is the poetically named  #2013. The long mixed buffy one is "Russian Bear", and the short one is "Super Seal Ivory". I'm imagining using  "Russian Bear" for the longer buffy fur on the neck and tail, and the SS Ivory for the shorter buffy fur for the handpaws and maybe the muzzle and jaw.
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black and grey wolf
snarling grey and black wolf

Idea number two! I can use the mixed grey fur I want to use for the grey wolf to do this black and grey fellow as well. "Black Bear" from I'mStuffedFur should work nicely for the solid black parts. 

Black and brown wolf


Idea number three. Now that I've found a long black fur I like, I want to do something like this black and brown guy too. You can see how these things start to snowball and get out of hand! 
silly brown and black wolf
black and brown mixed faux fur samples for wolf fursuit
 

Reference picture for tail and handpaws for the brown and black guy. Best reference picture ever.












And, #2001 a mixed brown and black long fur from I"mStuffedFur, sadly discontinued. It is much browner than it looks in this photo. The black one is "Black Bear".

faux fur for fursuit wolf
And, the first shipment of fur! Modelled by my daughter and her two friends. You look mahvelous dahlink!
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And... Action!

4/14/2018

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A short little video showing the new jawset and tongue in one of my resin heads.
Cool, huh??
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In Pursuit of Pointy, and In Search of Squishy

3/27/2018

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To date I've purchased teeth from other craftspeople to use in my masks, but I've always really wanted to make my own. Below, a pile of attempts made over the past couple of years, made with Monster Clay (a kind of plasticine), Super Sculpey and Apoxie Sculpt.(Skully is supervising. He is a very helpful skull.) A whole lotta nope right here.
jawset sculpting teeth for fursuit wolf head mask
I finally settled on the Monster Clay for making the prototype teeth. I got tired of waiting for the other two to dry and/or set up in between sculpting sessions, and I got REALLY tired of trying to smooth out the hardened model with sandpaper or a Dremel. Monster Clay can be frozen to make it very hard and  can be softened with a hairdryer or microwave or such to make it very soft, so it is adaptable for a variety of sculpting situations. It also smooths beautifully using rubbing alcohol or its more powerful big brother, isopropyl myristate.
sculpting jawset teeth for fursuit wolf head mask
sculpting jawset teeth for fursuit wolf head mask
First, I made "plates" for both the upper and lower jaw, making sure they fit comfortably inside the resin head. Then, using Skully and reference pictures I found online, I sketched the placement of the teeth on the "plates". Using a lightbox, I then checked to see how the teeth on the upper and lower jaw would line up with each other (left). These would serve as "templates" for the jawset.
 
teeth for resin fursuit wolf head mask
sculpting jawset teeth for resin fursuit wolf head mask





Now it's time to start sculpting! Left, rechecking the template in the lower jaw.





























​Gum line built up (and though it's hard to see) tooth placement traced in from the template.  
sculpting jawset teeth for resin fursuit wolf head mask
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​Actual teeth taking shape. The whole thing is built on a thick piece of cardboard, so I can take it in and out of the mask's mouth without squishing it. Not too badly, anyway.
  
sculpting jawset teeth in resin wolf head fursuit mask
Above, looking to see how the lower part of the jawset is shaping up when viewed from the side. The teeth are just loosely stuck down to the gums at this point, so I can easily move them around if I need to.
sculpting jawset teeth in resin fursuit wolf head mask



​Now for the upper jaw. Left, checking the template for the upper teeth inside the resin head, using Skully and photos for reference.
sculpting jawset teeth for resin fursuit wolf head maskPicture


​Gumline built up, roof of mouth roughed out, and tooth placement traced in, using the template. 
sculpting jawset teeth for resin wolf head fursuit


​And, roof of the mouth more refined, and actual teeth taking shape.
 
sculpting jawset teeth for resin fursuit wolf head mask
sculpting jawset teeth for resin fursuit wolf head mask.
And tada! Above, a finished Monster Clay plasticine model, ready for molding. Silly me, little did I realize that this would be the first of three finished jawsets I would mold. Sucks being a perfectionist.
Sculpting tongue and jawset teeth for resin fursuit wolf head mask
sculpting tongue and jawset for resin fursuit wolf head mask
Above, beginning the molding process, and a tongue while I'm at it. The jawset has been firmly attached to a thin piece of plywood, which will serve as a mold board. Every little gap between the model and the mold board is filled in, as otherwise the mold rubber could find its way under the model, and float the model up on top of it while it's curing. Which would not make a very good mold at all.
making molds of jawset teeth for resin fursuit wolf head mask
mixing silicone mold rubber
Left, making molds! I've used cheap Tupperware type containers for the mold boxes, attaching them to the mold boards with hot glue and cutting openings out of the bottoms for pouring in the rubber. 
pouring silicone mold rubber over jawset teeth for fursuit wolf head mask
mixing resin for making jawset teeth for fursuit wolf head mask
​And, casting resin into the new molds to make teeth! Wheee!!! 
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cast resin teeth jawset for fursuit wolf head mask
 

sculpting teeth jawset for resin wolf head fursuit mask

Above, getting ready to revise the jawset. Did I mention how I did this three times? Seriously though, it's easier to check the fit of the teeth in the head when they're in hard resin and not squishable clay. Above, a set of resin teeth that has been Dremelled down to fit the head better, and another set of clay teeth made by pouring melted Monster Clay into the mold, called a "borrowed casting". It's much easier to tweak the teeth from a borrowed casting than trying to make a whole new set from scratch. (If I wasn't such a chicken, I could have also resculpted my original set of clay teeth. But I wanted to keep them the way they were for extra insurance.) 
sculpting teeth jawset for resin fursuit wolf head mask
sculpting teeth jawset for resin fursuit wolf head mask
Above, revisions. To the right in both pictures is the original sculpt, still on the moldboard. In the middle is a modified resin casting, and to the left is the resculpted "borrowed casting". This first go round I removed the "flare" thingy from the bottom jaw, as it only really served to complicate fitting it into the resin head. I also made the plate for the upper jaw more symmetrical. You can see how the original sculpt has a bigger "bulge" on the left hand side than the right. Why did I do this, you may ask. Well, I was using a reject resin head casting to fit the teeth in, and I forgot that the resin on one side of the muzzle was much thicker than that on the other so.... in order to center the teeth in the opening, the plate had to be a lot wider on one side. Definitely not going to be the case with the average resin head! Fortunately I realized this before I got too much further into this process!  A great big duh, but could have been a much bigger duh.
resin teeth jawset for fursuit wolf head mask
resin jawsets teeth for fursuit wolf head mask
Above, showing all three sets of revised teeth. The top set is the first one, the middle is the second and the set on the bottom is the final version. Besides changing the "plate" as described earlier, I did a lot of playing with the front incisors. I refined them in the second set but then realized I had also made the top ones too small, so I made them bigger in the third set. After re-checking my reference pictures of real wolves I also decided the gum area above the front incisors also needed to be longer, so I also changed that in the third set. I also did a lot of fiddling with the area circled in yellow in the right hand picture, with the way those particular teeth came together. The top incisor right next to the large bottom canine also underwent a fair bit of refinement.
nose and tongue for fursuit wolf head resin mask





Last but not least, a freshly textured nose and tongue, ready for moldmaking.
molding nose and teeth jawset for resin fursuit wolf head mask with legos
And since I had spent so much time fiddling with the teeth, I decided to fiddle with the mold making method as well. At the suggestion of an acquaintance I made my next set of mold boxes out of Legos instead of Tupperware containers, so I could get the mold boxes precisely the size I needed them and save molding rubber. Molding rubber is expensive. They don't call it "platinum cure silicone" for nothing. (A good source of cheap used Legos is bricklink.com.)
making molds for fursuit parts with lego bricks
molding parts for fursuit heads using lego bricks
The rubber curing and then  being removed from the Lego mold boxes. I sealed all the little gaps between the bricks with Sonite Wax **except** the one between the first row and the mold board, with the results seen below on the left. Brain cramp!! Little rubber Lego bricks! Fortunately the hot glue attaching the Lego mold  box to the mold board kept the leak from getting out of hand, the worst effect being I didn't have quite the thickness of rubber I would have liked around the model at the top of the mold. 
molding parts for fursuit heads using lego bricks
 






​In the home stretch! Right, casting a nose and some teeth in the new molds.
casting parts for resin fursuit wolf head mask
casting parts for fursuit resin heads out of silicone and resin
silicone rubber fursuit nose and tongue parts for resin head
Above, the nose and tongue models with their squishy rubber counterparts. Wheee!!!
silicone rubber nose for fursuit wolf head
Checking out the fit of the rubber nose in a resin head. Lookin' good! The resin head on the right wants a rubber nose too. 
cast noses tongues teeth jawset parts for resin fursuit heads
fursuit head parts teeth jawset tonges noses silicone resin
And above, a pile o' puppy parts, ready for maskmaking!! I'm feeling good about the results of my endeavors here. Time to think about colors for fur!!
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Maxine in the movies

12/30/2017

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Below, a short video we made to showcase Maxine before her auction. Which never happened, as a visitor to the studio made an offer we couldn't refuse, and she went home with him. Still, it's a fun video, so we'll share it here. 
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Airbrushing!

6/25/2017

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I'm starting to get over my terror of airbrushing and look forward to it instead. It helps to keep in mind that if I find a new way to plug the airbrush up, and subsequently find a new way unplug it, I've learned something new and made progress. This particular go round I found that what I thought was one piece of the airbrush was actually two pieces. Paint can dry in there and plug things up. The two pieces unscrew from each other, and I can get in there with a dental pick. All is good.
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Fursuit wolf head by sans souci studios visiting with dogs
fursuit wolf head by sans souci studios visiting with dogs
Above, Maxine before any airbrushing, modelled by Uncle Nathan and visiting with his two dogs. The dogs don't know what to think.

I was very happy I kept detailed notes on which paints I mixed to get the colors for Max, as it made coming up with those same colors for Maxine that much easier. Yay for notes!
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fursuit wolf head by sans souci studios with black paint airbrushed on




​First step in adding color- black paint airbrushed around the eyes, inside the ears ,around the nose and the front of the lower jaw. Last time I hand brushed the paint around the eyes and had a hard time controlling the texture. In other words, the paint wanted to glop up in the worst way. As long as I was meticulous about masking out the eyes and teeth, the spraying went well enough, except that it was too easy to get carried away and next thing I knew, there was more paint around the eyes than I really wanted. I was not entirely happy with Maxine's Goth look at this point.
fursuit wolf head by sans souci studios brown paint airbrushed on



​Second step- adding dark brown to the edges of the ears, between the brows and along the top of the nose. Some of the brown on this mask is the color of the fur and some of it is paint, I felt pretty pleased with my color matching abilities here.  I've also added more black to the insides of the ears.
fursuit wolf head by sans souci studios grey and tan paint airbrushed on
fursuit wolf head by sans souci studios side view of grey and tan airbrushing
fursuit wolf head by sans souci studios last airbrushing touches
fursuit wolf head by sans souci studios airbrushing finished




Third and fourth step- adding grey paint around the underside of the muzzle and the lower jaw, and adding a little bit of cream colored paint under the eyes and on top of the cheekbones. I've also added yet more black to the inside of the ears, and more dark brown around the eyebrows, the edges of the ears, and along the bridge of the nose.





















A side view, which shows the grey on the muzzle and the lower jaw a little better. I've also airbrushed a little of the cream color between the tan area on the bridge of the nose and the white area of the muzzle to soften the transition between these areas a little.
























Fiddling and foodling. Here I've added more black to the area around the nose, and more brown to the bridge of the nose and between the eyebrows. I've also added some brown around the black shading around the eyes, with the hopes they'd tie in better visually to the rest of the mask. One thing I like about the added black above the nose is that it helps pull the viewer's eye away from the black around the eye, at least that's the hope anyway.



















And TA DAAAA!!! All done!!! I'm pretty happy with how she came out.
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Shave and a haircut, two bits

6/25/2017

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Getting there! In the homestretch with Maxine.
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fursuit wolf head by Sans Souci Studios before shave and trim
fursuit wolf head by sans souci studios after shave and trim
Maxine before her shave and trim, left;and after, right.

​I was more aggressive pre-shaving the fur pieces with Maxine than I was with Max. Easier to sew pieces with shorter fur, and definitely easier to shave them when they're not glued on the head! 
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fursuit wolf head by sans souci studios getting a shave
fursuit wolf head by sans souci studios getting a shave
I also had a lot more respect for the clippers! Can't be too slow or too careful, especially when shaving into corners such as the area between the nose and cheek, or between the lower jaw and the front of the neck. Bald spots can happen in the blink of an eye!

I was also able to make better use of my mini-clippers this time around. They can't do diddly when the blade of the clippers is flat against the fur, it helped a lot to tilt them in a little bit, almost as if I were combing the fur with them, just going over the very tips very lightly. Much more control that way.
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fursuit wolf head by sans souci studios getting brushed out

 Daughter Isabelle gives Maxine a brush and comb after her shave and trim. Next up, airbrushing!
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Improvements in Sewing

5/20/2017

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Some of the biggest improvements I hoped to make from my last head to this one involved sewing. Specifically, I wanted to see just how well I could get the fur to fit the resin head, and I knew that last time most of what got in the way were my noob sewing skills. Too much bulk, in the way of excessive seam allowances, between the fur and the resin base. My control of the sewing machine was not precise, my seams tended to wander a bit, so the seam allowances could not be trimmed as closely as they otherwise might be. It did not help that my seam allowances were cut unevenly out of the fabric to begin with. Watching Monoyasha in her tutorials whip the pieces out of the fabric with an art knife made me think *I* could whip the pieces out of the fabric with an art knife- um, no. My sewing teacher tactfully pointed out it would help a lot to cut the seam allowances evenly and carefully next time. I also invested in a shiny new pair of Gingher fabric scissors, and cut the fabric by carefully sliding the tips along under the pile while cutting, to avoid abruptly shearing off the ends of the fur. This made cutting a great deal more precise.

Another thing that helped a lot this time around- practice and experimentation. On scrap fur, before the good fur. Kinda obvious, but.... I pretty much sewed up an entire mask out of scrap fur before I moved on to the fur I actually wanted to use.

cheek and muzzle fur pieces with pins showing how they will be sewn together
 cheek and muzzle fur pieces sewn together with blanket stitch
​Above, the muzzle and the cheek pieces, cut out of scrap fur. Left, the pins are laid across the hash marks that show where these pieces join together. That's  a pretty intense curve! I tried several times to sew it with the sewing machine but just could not get a seam anywhere near as precise as I wanted it to be.  Which, resulted in a seam allowance I could not trim closely, which in turn resulted in unwanted bulk between the fur and the base. Above right, the solution to this problem... hand stitching! Specifically, the blanket stitch. Precise control, just about no seam allowance to speak of. You can see just how sharply the two pieces curve when where they join together. 
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fur pieces for half the mask face machine sewn together
fur pieces for half the mask face hand sewn together with blanket stitch
Above, half of the face sewn together out of scrap fur. The piece in left hand photo is machine sewn, the one in the right hand photo is hand sewn with the blanket stitch. You can see how much more  bulk there is in the machine sewn piece, especially at the juncture between the muzzle and the cheek and the inside corner of the eye. For someone at my skill level with a sewing machine it's just about impossible to get that corner's three seams to come together precisely.

​Of course, it takes a zillion times longer to sew by hand, but, that's what audiobooks and  NPR podcasts are for.
 
practice mask face sewn together out of scrap fur
Above, scrap fur sewn by hand into the face of the mask. I'm happy with how well it's fitting.  Though I also can't help but think of this: 
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adding zipper to fur hood with help from cat



Next, hoods. I wasn't sure if I liked the way Max's hood looked or not. The Velcro closure over the zipper made the hood relatively easy to get on and off, but it added a noticeable ridge down the back. My sewing teacher suggested I try to find a softer Velcro with a better drape next time, something I haven't done yet. However I did find a bunch of zipper tutorials online and made not one, not two, but three hoods trying them out. Ultimately I used the method described in my good ol' Reader's Digest Complete Guide to Sewing.  Above, laying out a zipper on a seam that's been temporarily basted closed, while Ezzy delights in this fantastic new cat bed that miraculously materialized on my work bench.
Whoops, tangent alert! I must properly introduce my readers.. meet Sans Souci Studios' Feline Assistance and Cat Hair Distribution Department, aka Ezzy. He is a very helpful cat.
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cat in faux fur tote

 Ezzy loves it when I break out the faux fur totes.
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cat helping with fursuit wolf head project sitting on pattern pieces

​He also loves to help with laying out the pattern. Above, you can see just how helpful he's being.
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cat watching pattern for fursuit wolf head being laid out on fur
cat attacking fursuit wolf head pattern piece

​Above, after carefully considering the matter, Ezzy decides that that pattern piece should be ALL HIS!!

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carrie rouillard sans souci studios sewing up fursuit wolf head
OK, now that we've gotten that out of our system, back to sewing. (That's my daughter Isabelle smirking at me.)
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fursuit wolf head mostly sewn together pinned on resin  base
sewing fur for fursuit wolf head completed laid on resin base
Almost done! Above left, big pieces sewn together and pinned on; right, sewing all done and laid over the base. I wound up hand sewing the face, the ears, and pretty much anything else that would be supported by glue on the base. I machine sewed anything where there would be more stress, such as the zipper and the hood. I used the back stitch with upholstery thread on parts that required strength but were difficult to get at with the sewing machine, such as the area between the ears where the back of the head and the hood join. It was a good thing I did as much practice sewing on scrap fur as I did, as using different methods like this required adjustment to the pattern and the seam allowances on each piece depending on how I planned to sew it. (Ie, the blanket stitch doesn't require a seam allowance.) It was good to have thought this through before cutting into the good fur!

A difficult thing for me to do as an artist is figure out when I'm being overly perfectionistic and when I really do need to put in more effort. I think in the case of sewing, putting in the extra effort really pays off.

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Patterning

4/14/2017

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I love patterning! Seems like alchemy, turning masking tape and magic markers on a resin base into lovely soft fur on a lifelike head! The tutorial on patterning at Dream Vision Creations is quite good, I didn't find any gaps in the info there I had to figure out how to fill in myself.
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patternwork starting on sans souci studios resin wolf head base

​Above,starting the endeavor. The base is covered with a layer of plastic wrap and masking tape, the neck is filled out with plastic bags from the grocery store. Note to self- prior to patterning, save plastic shopping bags, don't be so efficient about bringing them to the recycling station at Price Chopper. This time around I wound up having to steal a big handful at the self-service checkout after buying a few token cans of tuna fish. 

sans souci studios resin wolf head base with markings on masking tape pattern

​Above, the taping completed, and the markings/areas of different colors marked in with blue magic marker. I haven't decided what kind of tape I like best for patterning yet. Last time I used Duck Tape, which is tough and durable (and comes in lots of fun colors!) but very, very sticky and so a little tricky to work with. This time I used plain old Scotch brand masking tape, which is less durable and not quite sticky enough.

finished patternwork on sans souci studios resin wolf head base
finished patternwork on sans souci studios resin wolf head base

Above, pattern pieces labelled. Looks about as comprehensible as hieroglyphics. I won't get into what it all means here, as the DVC tutorial covers it well, but I will add this one comment- too many hashmarks to show how the pieces go back together are almost as bad as too few. After I had my fur pieces cut out and ready to be sewn together, I had a fair bit of trouble figuring out how the cheeks and eyebrows lined up with the top and back of the head. It didn't help that with so many hashmarks, forgetting to mark one or two in on the fur pieces was inevitable. Taking reference photos like these of the whole thing before it's cut apart can be a real lifesaver.

playing with pattern pieces on Sans Souci Studios resin wolf head base
 playing with pattern pieces on sans souci studios resin wolf head base

Above, the head after a visit from the resident OMG OCD!! department. This being my own resin head, and my first effort at making one, I was acutely aware of all its asymmetries, however small they might be. One question I had was how a pattern made on only one side of the head (standard practice as I understand) would fit on the other. So I traced out the pattern on tape covered aluminum foil and flipped it to cover the other side of the head. And yes, I concluded, doing the pattern on only one side of the head works just fine. If anything, doing this helps even out any of the head's little asymmetries.

One thing this exercise DID do was help show me which pieces could be flipped from one side to the other, thus making one big piece without a seam, and which pieces really did need to be two pieces, even if otherwise the fur was all the same color and all went in the same direction and such. For example, the big panel on the neck directly below the jaw looks like it could be one piece, saving me a seam up the middle, but I found there was no way to make one big piece out of it and accommodate the curve going from the center of the chest to the underside of the jaw. So two pieces it stayed. The little triangular shaped part under that piece, however, could  be flipped and made into one piece.
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pattern removed from sans souci studios resin wolf head base

Above, the pattern removed from the head, ready to be cut apart and used for a pattern. I think the masking tape "skin" is so cool. Next, laying out the pattern, cutting out the pieces and sewing!
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Ears 

2/26/2017

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My daughter loves Max and so do I, but...
​I want Maxine's (aka Head #2's) ears to be better than Max's. This is at the top of the list of improvements I want to make this time around. Not only is the fur going the wrong way on Max's ears, growing towards the base instead of towards the tip (in spite of the fact I *did* mark the fur direction correctly on the pattern!) but IMO the ears... flap around... too much when the mask moves. You can see this especially clearly at .018 minutes in this video.
resin wolf head made with dream vision creation parts
Above, the nascent Max with his freshly designed Foamy ears. (And the cat hair mustache my daughter made for him.) I think part of the issue is evident here- the ears have too much height in relation to their width at the base. Theory being, a wider base would provide more support and hopefully, less flapping.
snip from DVC ear tutorial
snip from dream vision creations ear tutorial
snip from dvc ear tutorial
Above, snips from one of Dream Vision Creation's ear making tutorials (used with permission.) I referenced these often making the patterns for Maxine's ears. The ears on this mask are a bit wider at the base than are Max's. If they were his ears, the bottoms would come to the point where the top half of the hinge is glued to the head, not to nearly the center of the hinge as they do.
snip from dream vision creations ear tutorial
making ear pattern for Sans Souci Studios fusuit wolf head
Above, using a snip from a Dream Vision Creations tutorial (left) as pattern reference for Maxine's ears (right), aiming for the correct width at the base.
making ear patterns for Sans Souci Studios fusuit wolf head
finished foamies ears for Sans Souci Studios fursuit wolf head
.Above left, the paper pattern in progress, and right, the finished Foamy ears. Looks like I initially made the patterns a little bit **too** wide at the base, and so narrowed them down a bit in the final version.
ear patterns for fursuit wolf head
Above left, the pattern piece (tan) for the back of Maxine's ears, and right, the pattern piece (green) for Max's. (See, I DID mark the proper fur direction on Max's pattern piece!!) As it turns out, both pattern pieces are 6 1/2" high, but while Max's pattern piece is 7" wide, Maxine's is nearly 9" wide. 
fur patterning for fursuit wolf head made from dream vision creations dvc parts
fur patterning for fursuit wolf head made with Sans Souci Studios resin base
And since Maxine isn't finished yet, this is the closest thing I have to a side by side comparison of the two- Max is the green one and Maxine is the tan one. (Credit where credit is due- Max is made entirely with DVC parts, where Maxine is made with my own resin base and DVC nose, teeth, tongue and eye blanks.) So far I like the ears with the wider base much better! I think there'll be other things I'll need to do to prevent flapping, however... stay tuned!!
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Testing testing 1-2-3...

1/28/2017

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Moving jaw test for Maxine the Mask. Thank you to the long suffering hubby for his patience!!! I'm pretty happy with it.
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    I make masks. Because art is more fun when you put it on your head.

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